Quality Control
For over 40 years Fusion Babbitting Co., Inc. has built a reputation based on the Quality and Accuracy of the work we perform.
Fusion’s Leadership Team is committed to our continuous Training and Education Program which ensures our Employees understand the impact our work has on our Customers – It’s the Details that matter most.
We believe Quality is the responsibility of every Employee and that Customer Satisfaction is vital to the success of our Organization and Partners.
Fusion Babbitting’s Quality Management System has been developed with a Customer 1st Focus while also providing the flexibility needed to adapt and grow with the ever changing needs of our Customers and the Industries we serve. By partnering with a respected Accreditation Body and having an Open Door Policy for all Customers, our QMS is subject to Audit without notice and continues to produce successful results. By meeting the requirements of ISO 9001:2015 and 10CFR50 Appendix B, (Quality Assurance Criteria for Nuclear Power Plants) our QMS and Quality Objectives hold us accountable to provide Ethical Workmanship, maintain a safe working environment for our Employees, and deliver a conforming product to our Customers – On Time without unexpected change to contracted pricing.
- Click here to view our current ISO 9001:2015 Certificate
- Fusion Babbitting Co., Inc. can also handle your NDE Testing Needs with Qualified UT and Dye Penetrant Employees on staff
- Click here for more information on how to get in touch with our Quality Team or to discuss
We use only virgin grade Babbitt, all Babbitt is certified by an independent laboratory to ensure the highest quality:
| BABBITT SPEC. NO. | TIN % | COPPER % | ANTIMONY % | LEAD % | ARSENIC % |
|---|---|---|---|---|---|
| ASTM B23 – 49 GR.1 | 90 – 92 | 4 – 5 | 4 – 5 | .35 max | .10 max |
| ASTM B23 – 49 GR.2 | 88 – 90 | 3 – 4 | 7 – 8 | .35 max | .10 max |
| ASTM B23 – 49 GR.3 | 83 – 85 | 7.5 – 8.5 | 7.5 – 8.5 | .35 max | .10 max |
| SAE 11 | 86 – 88 | 5 – 6 | 6 – 7 | .35 max | .10 max |
| SAE 12 | 88 – 90 | 3 – 4 | 7.25 – 7.50 | .35 max | .10 max |
| QQT-390 GR.2 | 88 – 90 | 4 – 5 | 7 – 8 | .35 max | .10 max |
| QQT-390 GR.3 | 83 – 85 | 7.5 – 8.5 | 7.5 – 8.5 | .35 max | .10 max |
| ACM-3021 | 88 – 90 | 3 – 4 | 7 – 8 | .05 max | .01 max |
| ACM-3022 | 82.5 – 84.5 | 5 – 6 | 10 – 12 | .50 max | .10 max |
Level II Dye Penetrant Testing
Dye penetrant testing is a quick and cost effective way to determine any weaknesses such as surface cracks, leaks, or porosity issues.
First, we clean the surface of the equipment being tested to ensure all dirt, oil, grease, or paint is removed. This ensures that the test will be able to pinpoint any inconsistencies instead of masking them.
After the initial cleaning, the fluorescent liquid is applied to the surface of the item. It is given time to sit and soak in any impurities.
Once the dye has sat for the necessary time frame (this could be anywhere from 5-30 minutes), the excess penetrant is carefully wiped away. This allows the developer used next to only highlight actual flaws, not just left over penetrant.
Next the developer is applied evenly over the item. The developer reacts with the penetrant and causes what’s known as “bleed out” and shows where the imperfections are on the surface. Then an inspector looks over the item and notes all of the bleed out spots that need to be fixed.
After everything is done, a final cleaning is done to ensure all testing material is off of the equipment and a plan is put into place for a repair.
Bond Quality 99.9% pure tin
Our team takes pride in the quality of our products. We make sure to use high quality materials so that you get long lasting, and reliable products!
MEG Testing
A megohmmeter is used to measure the electrical resistance of insulators on cables in various equipment. Every wire used needs to be tested during production as well as throughout the lifetime of the equipment to ensure everything runs properly and safely.
Level II Ultra Sonic Testing
Ultrasonic testing is a nondestructive test that sends high frequency waves into the material being tested. This type of testing allows inspectors to find flaws deep within a piece of equipment.